7 Best Orbital Sander Reviews: For Professional Silky Smooth Surfaces

For any type of finishing project, the orbital sander is an essential power tool. The orbital sander can create a professional silky smooth finish that is ready for painting or varnishing.

The 7 Best Orbital Sanders

  1. Tacklife PRS01A Random Orbit Sander
  2. Black & Decker BDERO100 5-inch Random Orbit Sander
  3. DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit (Out Top Pick)
  4. Makita BO5041K 5-Inch Random Orbit Sander Kit
  5. Bosch ROS20VSC Random Orbit 5-inch Sander/Polisher
  6. Ryobi P411 One+ 18 Volt 5 Inch Cordless Random Orbit Sander
  7. PORTER-CABLE 7346SP 6-Inch Random Orbit Sander

Our Top Pick for The Best Orbital Sander

DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit

DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit

Our top pick for the best orbital sander is the DEWALT D26453K 5-Inch Random Orbit Sander Kit.

With a powerful performance and the ability to create a professional silky smooth surface, the Dewalt-D26453K Random Orbit Sander is an excellent choice for any professional or home-based workshop. From material removal up to the final polish, this incredibly versatile orbital sander is the ultimate finishing tool and it is a pleasure to work with.

Check the price on Amazon

Versatile Sanding and Finishing Power Tools

Power tools help us to work smarter, whether it is a circular saw, a table saw or a nail gun. If you love your power tools and you work with wood, you need an orbital sander in your workshop.

The orbital or orbit sander is the perfect combination of the aggressive power and speed of a belt sander and a unique ability to sand and polish surfaces to a professional standard.

A highly versatile sanding and finishing tool, the orbital sander is designed for a wide range of projects.

  • Basic woodworking tasks like sanding back a piece of wood.
  • Removing tough material like stripping paint or varnish.
  • Furniture making, antique furniture restoration or DIY home improvement.
  • Detailed finishing work like smoothing rounded corners on a chair, table or cabinet.
  • Boat or automatic body repairs.
  • Working with stone, ceramics, or glass.

Why You Need A Random Orbital Sander

The random orbital sander is one of the most popular sanding tools. It features newer technology that allows the sander to perform random, elliptical and small circular movements on a surface. This unique sanding pattern allows you to sand with the wood grain, against the wood grain, or diagonally to the wood grain.

A random orbital sander will create a perfect finish without leaving any marks or swirls like a belt sander can create.

How to Choose The Best Orbital Sander

To find the best orbital sander for your woodworking project, here are 10 important features to consider:

1. Size

A random orbital sander comes in two sizes, 5-inch or 6-inch. These sizes are perfect for a sander as they give you good control over the sander and deliver a nice smooth finish.

2. Transmission and Speed

The sander's gear speed is determined by oscillations per minute (OPM). The OPM specification shows you the range and maximum speed that the sander is capable of performing. Most orbital sanders have speeds that range from 2,500 to 13,000 OPM, which are sufficient speeds for most general sanding tasks.

3. Variable Speed

There are two types of speeds: single speed or variable speed. Single speed sanders, like the Black+Decker and the Ryobi, are great choices for basic finishing tasks. Orbital sanders that have variable speeds, like the Tacklife and the Dewalt,give you extra sanding versatility. The variable speed function allows you to set the sanding speed to suit your work application. Slow the sander down for delicate tasks like furniture restoration or speed it up to remove stubborn material like old paint.

4. Trigger Lock

The trigger lock feature allows you to keep the sander's button locked in the “on” position so that you do not have to constantly press your finger down on the power button. This frees up your other hand to guide and control the sander over your workpiece.

5. Ergonomic Design

A power tool can cause a lot of strain on your hand and arm, so an ergonomic design will make all the difference to your overall sanding experience.

Orbital sanders have different types of handles or gripping designs. There are pistol-grip sanders or a jug-handle sander, which is a combination of a palm-grip and pistol-grip handle. The most common type of handle is a palm grip which gives you better control over the sander.

6. Minimal Vibrations

One of the problems that are associated with power tool usage is vibrations. As well as causing user fatigue, too many vibrations can leave scratches on your workpiece. Even though it is impossible to completely eradicate all vibrations, an orbital sander that produces minimal vibrations, like the Dewalt, is comfortable to use, ensures greater precision and a better finish.

7. Portability

Orbital sanders can be corded or cordless. These days manufacturer's are lifting the bar on the length of their power cords. Power cords are usually 6-5 feet in length which gives you good portability. For even more maneuverability, the Porter-Cable has an extra long 10-ft. power cord.

If you need to travel from home to your worksite or you do not want to worry about the power cord while you work, a cordless battery operated sander provides the ultimate portability. But you will need to make sure that the battery is fully powered for longer jobs.

A sturdy travel bag is a great idea. You can easily carry the sander around and also use the bag to store the orbital sander, which helps to maintain its long-term working performance.

8. Safety Features

Safety is paramount with power tool usage. So look for safety features like an ergonomic handle, an effective dust collection system, or a sealed switch that stops sawdust from affecting the on/off switch. Pad brakes provide a cushioned effect and prevent any gouging when the sander touches the surface of your workpiece.

9. Vacuum Options

An effective dust filtration system will collect any dust particles into a clear dust container or bag until you are ready to empty the debris.

A dust-collection port is an excellent feature as you can attach a shop vac to keep your workspace super clean and tidy.

10. Fast Sandpaper Changes

Changing the sandpaper grits should be effortless. One of the most common methods of sandpaper attachment is called the “hook and loop” method. This innovative feature is extremely easy to use and makes sandpaper changes super quick.

Best Orbital Sander Reviews

1. Tacklife PRS01A Random Orbit Sander

Tacklife PRS01A Random Orbit Sander

Tacklife PRS01A Random Orbit Sander

If you have DIY renovations or a furniture restoration project planned, the Tacklife PRS01A random orbital sander is a great choice.

The 5-inch Tacklife orbital sander has a strong 3.0-amp, 350-watt, 13,000 OPM motor, which provides a strong powerful sanding performance and the 6 variable speed dial can be adjusted to suit different tasks and workpieces.

A solid and compact tool with a bright orange color, the sander has good durability and is easy to locate in a messy workshop.

The ergonomic easy-gripping rubberized palm grip handle is comfortable to hold and provides excellent operator control even in tight spaces. As the handle is located at the top of the sander, you can easily activate the switch which is located on the side of the unit.

One of the great features of the Tacklife sander is its extra long 2-meter power cord that lets you work without restrictions.

To maintain a clean workspace, the high-performance dust collection container is very effective and it can be detached and reattached quickly.

The Tacklife has precision engineered all-ball-bearing construction that helps to reduce vibration, but it does produce some harsh vibrations that can be felt as you maneuver the tool.

The Tacklife comes with a 12-piece grit pack, which contains 6 pieces each of 80 and 180 grits, which are easy to attach to the sander.

Tacklife offers a 24-month warranty on their quality orbital sander.

Pros

  • High-quality
  • Very affordable price
  • Fantastic value for money
  • Ideal for new DIY enthusiasts or home decorators
  • High working performance
  • 6 variable speeds
  • Strong motor
  • Fast and efficient
  • Solid and compact design
  • Good noise level
  • Can be used indoors
  • Ergonomic rubberized palm grip handle
  • 2-meter power cord
  • Excellent dust collection system
  • Easy to remove and reattach dust collection container
  • Easy sandpaper changes
  • Bright orange color
  • 12-piece grit pack
  • 24-month warranty

Cons

  • The lid of the dust collection container is a little hard to remove
  • Produces vibrations
  • Not ideal for heavy-duty tasks

Check the price on Amazon

2. Black & Decker BDERO100 5-inch Random Orbit Sander

Black & Decker BDERO100 5-inch Random Orbit Sander

Black & Decker BDERO100 5-inch Random Orbit Sander

If you are new to sanding or have small furniture restoration or renovation repairs planned, the single speed Black+Decker random orbit sander is the perfect tool for you.

The orbital sander may have a small, compact size but it packs a punch with a motor speed of 12,000 OPM which provides efficient material removal and a high-quality finish. The ergonomic palm grip design fits comfortably in your hand and gives you a good solid grip.

The hybrid dust canister and dust sealed switch keeps your workspace clean and extends tool life.

The Black+Decker comes with a 150-grain sanding pad, and its convenient hook-and-loop system allows for quick paper changes.

The orbital sander comes with a good sized 6.5-foot power cord. Black+Decker offer a 2-year limited warranty.

Pros

  • High-quality
  • Extremely affordable price
  • Very good value for money
  • Ideal for light-duty DIY projects like paint removal and polishing flat areas
  • Fast and efficient material removal rate
  • Compact, ergonomic and versatile
  • Convenient hook and loops system for fast sandpaper changes
  • Hybrid dust canister bag
  • Dust sealed switch
  • Good sized 6.5-foot power cord
  • 2-year limited warranty

Cons

  • Dust bag fills up very quickly
  • Not ideal for large projects
  • No variable speed dial
  • Only comes with one sanding sheet
  • Not ideal for tight corners

Check the price on Amazon

3. DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit

DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit

DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit

A powerfully smooth operator, the Dewalt D26453K 5-inch Random Orbit Sander is the ideal power tool for light to medium sanding, paint stripping, and finishing tasks.

Delivering a reliable and powerful performance, the strong 3.0 amp motor has electronic variable speeds from 7,000 to 12,000 OPM, which gives you a lot of task versatility.

For fast material removal, smoothing and polishing, Dewalt's innovative Controlled Finishing System (CFS) controls pad speed and minimizes gouging during startup, and produces a clean, consistent finished surface.

The orbital sander has an easy-to-control body that features a textured anti-slip top and body grip, which provides ultimate comfort and control during extended use.

Dewalt has designed a user-friendly sander with a convenient 8-hole hook-and-loop system, which allows the sanding disks to be switched back and forth quickly.

Dust management is critical when performing sanding and paint stripping tasks. Dewalt makes it possible to have a clean workspace as the sander has a convenient, integrated high-capacity dust bag and a built-in vacuum adapter for a shop-vac. For long-term tool durability, the sander also has a sealed switch to protect it from dust.

The Dewalt Sander Kit includes a sturdy tool-bag. Dewalt offers a three-year limited warranty, a one-year free service contract, and a 90-day money back guarantee.

Pros

  • Excellent quality
  • Great value for money
  • Powerful and smooth working performance
  • Ideal for light to medium projects
  • Variable speed motor
  • Lightweight, anti-vibration design with textured grips
  • Textured anti-slip top
  • Trademarked Controlled Finishing System prevents gouging at startup
  • Convenient 8-hole hook-and-loop sandpaper changing system
  • Sealed switch
  • Good sized dust bag with vacuum adapter
  • Sturdy toolbag
  • 90-day money back guarantee
  • Three-year limited warranty
  • One-year free service

Cons

  • Expensive
  • Not ideal for sanding hardwood
  • On/off switch can be temperamental

Check the price on Amazon

4. Makita BO5041K 5-Inch Random Orbit Sander Kit

Makita BO5041K 5-Inch Random Orbit Sander Kit

Makita BO5041K 5-Inch Random Orbit Sander Kit

The Makita-BO5041K 5-inch Random Orbit Sander kit is an excellent choice for light to medium DIY renovations, cabinet-making, furniture restoration, wood boat construction, deck installation, and general carpentry. The orbit sander combines power, speed and performance with better grip and control, and lots of user-friendly features.

Makita has designed a superb sander that has plenty of power with that famous Makita-built 3-amp motor and oversized sealed ball bearing construction for longer tool life. The variable speed (4,000-12,000 OPM) control dial allows you to match the sanding speed to your particular project.

The ergonomic rubberized palm grip and adjustable pistol-grip front handle give you great control especially for sanding in hard to reach areas.

The large two-finger trigger switch has a conveniently located lock-on button that allows for continuous use and increased operator comfort. The swirl-free finish pad control system provides a beautifully smooth surface right from startup.

Changing the sandpaper grits is easy as Makita sander features a quick-change eight-hole hook-and-loop disc system.

You will enjoy a dust-free working environment as the sander has a high-capacity dust collection bag and a built-in vacuum port adapter to attach a shop-vac.

The Makita kit includes an abrasive disc, a dust bag and an extra strong and durable hard tool case.

The orbital sander is covered by a 1-year warranty.

Pros

  • High-quality
  • Great price
  • Superior working performance
  • Powerful motor
  • Fast and efficient and super smooth sanding ability
  • Excellent variable speed control dial
  • Large two-finger trigger switch
  • Conveniently located lock-on button
  • Pad brake engineered for increased performance and reduced gouging
  • Pistol grip style handle
  • Adjustable front handle
  • Strong and durable hard tool case

Cons

  • Dust vac port is rather small
  • Only 1-year warranty
  • Includes only one sandpaper disc

Check the price on Amazon

5. Bosch ROS20VSC Random Orbit 5-inch Sander/Polisher

Bosch ROS20VSC Random Orbit 5-inch Sander/Polisher

Bosch ROS20VSC Random Orbit 5-inch Sander/Polisher

With a proven reliable performance, the Bosch ROS20VSC Random Orbit Sander/Polisher is a great choice for hard-core DIY renovators, professional carpenters or cabinet makers.

The Bosch sander features an extremely powerful 2.5-amp 120-volt motor and the constant response circuitry maintains the speed under load, which means any type of project will be completed in a flash.

You can optimize the right speed for each individual task as the variable speed control is adjustable between 7,500 and 12,000 OPM.

The 5-inch sander has an orbit diameter of 3/64-inches, and as it only weighs 3.5 pounds, it is the perfect sander for working on large surfaces, in tight corners, and completing detailed sanding jobs.

The Bosch has an innovative integral pad dampening system, which features a micro-cellular backing pad that prevents swirl marks, and ensures a smooth finish on both flat and contoured surfaces.

Changing sandpaper is made easy with Bosch’s signature HookTight hook-and-loop disc attachment.

The ergonomic soft-grip top is comfortable to hold and allows you to use multiple grip positions for ultimate control over the sander. In addition, the sander produces a low-vibration operation which gives you good comfortability for extended periods of use.

An optimal onboard dust collection system includes a built-in micro-filter that traps particles as small as 1/2 micron in diameter and prevents any spill-back into the sander. The dust canister shows the dust level and it can be easily detached for mess-free cleanups.

The orbital sander is compatible with standard 1-1/4-inch and 1-1/2-inch vacuum hoses or any Bosch vacuum cleaner hose, and it features a dust-sealed switch.

The Bosch orbit sander comes with a soft backing pad, a sanding disc, a vacuum hose adapter, and a large-sized professional looking sturdy contractor bag.

Bosch offers a 30-day money back guarantee and a 1-year manufacturer warranty.

If you prefer a pistol-grip style orbital sander Bosch also makes one of these as well.

Pros

  • Superior-quality
  • Excellent value for money
  • Great price
  • Ideal for sanding and polishing
  • Loads of power
  • Constant response circuitry maintains speed and control
  • Variable-speed dial
  • Adjustable speed and single speed options
  • Reliable, fast and effective
  • Ideal for sanding rounded edges and in tight corners
  • Effective micro-filter dust collection system
  • Sealed switch
  • Durable and compact
  • Dust canister shows dust level and easily detaches
  • Lightweight
  • Comfortable ergonomic soft-grip top allows for multiple grip positions
  • Low-vibration operation and low noise
  • Provides smooth swirl-free finish on both flat and contoured surfaces
  • Sturdy large sized contractor bag

Cons

  • Only a 1-year manufacturer's warranty
  • Can be hard to control at higher speeds

Check the price on Amazon

6. Ryobi P411 One+ 18 Volt 5 Inch Cordless Random Orbit Sander

Ryobi P411 One+ 18 Volt 5 Inch Cordless Random Orbit Sander

Ryobi P411 One+ 18 Volt 5 Inch Cordless Random Orbit Sander

If you would like some extra portability in your orbital sander, the Ryobi P411 Random Orbit Sander allows you to work anywhere, indoors or outdoors.

It may be small but the Ryobi is powerful for its size with a strong single-speed motor that produces 10,000 orbits per minute. So whatever type of finishing projects you have planned, the Ryobi will help you to complete them fast and efficiently.

The Ryobi orbital sander has a compact and lightweight design so it is ideal for working in tight corners or when you need to work at an angle while you sand and polish furniture.

The rubber palm grip has notches, which makes the sander comfortable to hold during extended use, and the sander has a lock-on switch.

You do not have to struggle to attach the sanding pads as the Ryobi sander features a hook-and-loop connecting system for optimal user convenience.

The cordless sander uses a Ryobi One+ lithium-ion battery, which has good battery life from one to two hours. You have the extra versatility to work anywhere without having to worry about having to use a power cord or an extension cord. As the sander is compatible with the Ryobi One+ 18-volt battery system, you can use the same battery for other One+ tools.

Once you take the tool out of the box, you can use it straight away as Ryobi includes an assortment of sanding pads.

To keep your workspace clean, the onboard dust bag is securely attached to the tool and it is very effective at collecting any dust.

The Ryobi orbital sander is covered by a 3-year warranty.

Pros

  • High-quality
  • Very good value for money
  • Extremely affordable
  • Powerful
  • Excellent finishing performance
  • Portable
  • Compact and lightweight design
  • Very good battery life
  • Lock-on switch
  • Hook-and-loop sandpaper connecting system
  • Comfortable rubber palm grip has notches
  • Effective dust bag
  • Battery compatible with other Ryobi One+ tools
  • 3-year warranty

Cons

  • Not ideal for large sanding projects or for material removal
  • Single speed only
  • The battery has to be purchased separately

Check the price on Amazon

7. PORTER-CABLE 7346SP 6-Inch Random Orbit Sander

PORTER-CABLE 7346SP 6-Inch Random Orbit Sander

PORTER-CABLE 7346SP 6-Inch Random Orbit Sander

A highly versatile power tool, the Porter-Cable 7346SP 6-inch Random-Orbit Sander is a great sanding tool for automotive and marine repairs and furniture restoration projects.

The Porter-Cable orbital sander has a powerful 4.5 amp motor that features special overload protection. The electronic variable speed dial can be adjusted from 2,500 to 6,800 OPM to suit your projects. The sander's durable design also includes a full ball and roller bearing construction which ensures its smooth running ability under industrial type workloads.

The compact sander features a lightweight, and counter-balanced design and the removable, 2-position (left or right) side handle is comfortable to hold.

Sand and buff away those unsightly swirls and scratches with the large 6-inch polishing pad. The orbital sander also comes with a sanding disc and it accepts 5/16-inch to 24-inch spindle thread accessories.

One of the stand-out features of the Porter-Cable orbital sander is its extra 10 ft. power cord, which provides freedom of movement.

The Porter-Cable random orbit sander also comes with a wrench, and the sander is covered by a 1-year free service and a 3-year limited warranty.

Pros

  • High-quality
  • Great value for money
  • Highly versatile
  • Ideal for general sanding tasks, automotive and marine projects and polishing
  • Random orbit, swirl-free sanding/polishing action
  • Strong motor with overload protection
  • Electronic variable-speed dial 2,500-6,800 OPM
  • Accepts 5/16 to 24 spindle thread accessories
  • Durable construction
  • Compact and lightweight
  • Counter-balance design
  • Removable two-position handle
  • Includes 6-inch sanding disc and a polishing pad
  • Extra long 10 ft. power cord provides freedom of movement
  • Three-year limited warranty; one-year free service

Cons

  • Expensive
  • Not ideal for heavy-duty use

Check the price on Amazon

Our Top Pick for The Best Orbital Sander

DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit

DEWALT D26453K 3 Amp 5-Inch Random Orbital Sander Kit

Our top pick for the best orbital sander is the DEWALT D26453K 5-Inch Random Orbit Sander Kit.

With a powerful performance and the ability to create a professional silky smooth surface, the Dewalt-D26453K Random Orbit Sander is an excellent choice for any professional or home-based workshop. From material removal up to the final polish, this incredibly versatile orbital sander is the ultimate finishing tool and it is a pleasure to work with.

Check the price on Amazon

This article first appeared on morningchores.com Original Article

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